OpEx Lean Six Sigma Greenbelt Training

At the end of the training, the participant will be able to:

• understand the Six sigma concept and use and deploy the Six Sigma tools (Green Belt level) within their project to improve the “As Is” situation …
• understand the Six Sigma problem solving method
• get familiar with the philosophy and tools
• get advanced data segregation tools to identify true root causes

Session 1: Define

• SPACER
• Introduction to OpEx and Lean Six Sigma
• Project Charter
• Project Charter creation for own project
• 5S
• Standard Work
• Visual Management
• Discovery of Factory of the the Future (FoF)
• Thought Process Map
• Team Facilitation
• Introduction to Problem Solving
• Basic Problem Solving Tools
• Advanced Problem Solving Tools and application on FoF
• Define Phase Review (Quiz)
• Outlook for Session 2: homework assignments

Session 2: Measure

• Voice of the Customer and SIPOC
• Value Stream Map
• Process Map
• Process Mapping of FoF
• C&E Matrix
• Team Dynamics Measure Phase Review (Quiz)
• Practicing team dynamics
• Data collection planning
• Basic Statistics
• Change Management
• Baseline studies
• Transactional studies and survey design
• Outlook for Session 3: homework assignments

Session 3: Analyze

• Project Management
• Introduction to Control charts
• Application of control charts on FoF
• Failure Modes and Effects Analysis (FMEA)
• Generating an FMEA on FoF
• Process Capability
• Data Validation-Measurement System Analysis
• MSA on FoF parts
• Introduction to Hypothesis Testing
• Linear Regression
• Analyze Phase Review (Quiz)
• Outlook for Session 4: homework assignments

Session 4: Improve & Control

• Introduction to Design of Experiments
• DOE on FoF
• Analysis of DOE results
• Introduction to Creativity
• Generating improvements ideas for FoF
• Poka Yoke (Mistake Proofing Your New Process)
• Approaches to Process Improvements
• Generating a list of process improvements for FoF
• Improve Phase Review (Quiz)
• Control Plan
• Control Phase Review (Quiz)
• Building a Roadmap for OpEx per participant